Carpet Manufacturing Process

The carpet-weaving in Bhadohi, Uttar Pradesh, India is a centuries-old tradition that has helped to make the city famous for its beautiful and intricate carpets. The process of making a carpet is a complex and labor-intensive one, involving many different steps.

Designing of carpet.-This is typically done by a master designer, who will create a detailed drawing of the pattern that the carpet will have on graph paper and Once the design have been selected/created , the next step is to select the raw materials, The wool used in carpets is typically sourced from the New Zealand and Himalayan region and its dyed as per color references and it is carefully washed and dried before being used. The warp and weft threads, which are the vertical and horizontal threads that run the length of the carpet, are made of cotton or wool, while the pile knot threads, that create the texture of the carpet, are made of wool, silk and fine materials then it will be used by weavers to weave design as per graph paper and use colors accordingly, On wooden and Iron looms weavers will weave designs each knot by hand on cotton warp and weft

The weaving process is the most time-consuming step in the carpet-making process. The weavers use a variety of tools, including needles, hooks, and shears, to tie the knots that create the pattern of the carpet. The number of knots per square inch determines the quality of the carpet, with higher-quality carpets having more knots.

Once the weaving is complete, the carpet is washed, dried and after stretching trimmed/shearing done to achieve final look of carpet

The carpet-making process is a complex and time-consuming one, but the finished product is a beautiful and valuable work of art. Our carpets are known for their intricate patterns, vibrant colors, and soft, luxurious feel. They are prized by collectors and homeowners around the world

The materials that go inside weaving a rug are as important as its design and workmanship. We aim to source the best quality sustainable & natural materials such as BCI cotton, RWS certified wool, recycled polyester, jute, bamboo silk etc. Our talented designers that are adept at making designs inspired from art forms, paintings, apparel industry among other muses. Once the design is finalized, the designer designs on the color palette and the technique. The yarn is then dyed using either natural or synthetic dyed or a mixture of both. Then comes the weaving process, where the rugs are either hand knotted, hand tufted or flat woven. Post this, the rugs are washed to ensure that the natural sheen comes out through the yarns that are used. Finally comes the finishing process where the rugs are stretched, edge binding is done and rug is evened out through the help of a high low carving process

Bespoke Service

The possibilities of rug design are infinite and we are always open to new ideas. Our Bespoke Service allows you to create a completely new piece, either based on an idea you have or developed alongside our team.

There are many nuances of technique and material to explore, as well as a dazzling range of colors at your disposal. Whatever you have in mind, we have the expertise and experience to help you realize your dream rug.

As with customizing an existing design, it will take some time to weave your bespoke rug, but your patience will be rewarded on the delivery of a completely unique piece, interpreted from your imaginings at Abhay Oriental Rugs

If adapting an existing design isn’t enough, try something entirely unique with a bespoke rug. Let your imagination run wild and use our expertise to transform your design into beautiful bespoke rugs at AOR

Custom Rugs

The Abhay Oriental Rugs is dedicated to complete satisfaction in making custom rugs that will be a unique masterpiece for its Customers. We can create a rug that is perfectly matched to your custom requirements. Our experts will help you in the process whether it is a piece of Yarn, fabric or anything you can provide us. The rug can be made in any shape and size using different natural fibers and yarns at AOR

Custom Size Rugs

A rug is a crucial element in defining the look and feel of a room, but sometimes a standard size won't do. With the ability to customize the size and shape of a rug, AOR can help bring any vision to life with customizing the size or shape of a rug to suit your client's needs. Whether it's a small adjustment from one of the standard sizes or a completely custom shape, AOR is equipped to handle it all.

Many spaces such as hallways and staircases require a custom size rug for the perfect fit. AOR is committed to creating rugs that are not only beautiful but also functional. With a custom size rug option, you can ensure that your client's space is both stylish and practical.

Washing Process
3 wool spinning _ dying process pictures

Binding Process
Rugs on Loom Photos